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Failure Mechanisms in Alloys
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The era of lean production and excellence in manufacturing, advancing with sustainable development, demands the rational utilization of raw materials and energy resources, adopting cleaner and environmentally-friendly industrial processes. In view of the new industrial revolution, through digital transformation, the exploitation of smart and sophisticated materials systems, the need of minimizing scrap and increasing efficiency, reliability and lifetime and, on the other hand, the pursuit of fuel economy and limitation of carbon footprint, are necessary conditions for the imminent growth in a highly competitive economy. Failure analysis is an interdisciplinary scientific topic, reflecting the opinions and interpretations coming from a systematic evidence-gathering procedure, embracing various important sectors, imparting knowledge, and substantiating improvement practices. The deep understanding of material/component role (e.g., rotating shaft, extrusion die, gas pipeline) and properties will be of central importance for fitness for purpose in certain industrial processes and applications. Finally, it is hoped and strongly believed that the accumulation of additional knowledge in the field of failure mechanisms and the adoption of the principles, philosophy, and deep understanding of failure analysis process approach will strongly promote the learning concept, as a continuously evolving process leading to personal and social progress and prosperity.
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Keywords
- 3D Voronoi modelling
- 6063 Alloy
- Aging
- AISI 304 stainless steel
- API 5L-X65
- austenitic stainless steels
- austenitizing furnace
- Automotive
- automotive steels
- bake hardening
- bendability
- biaxial tensile test
- brass extrusion
- built-up edge
- carbides
- cast duplex stainless steels
- cast reformer tubes
- CFD simulation
- chip formation
- chip root
- cleavage fracture
- cold-working process
- constitutive equations
- convection tubes
- conveying system
- Corrosion
- Crack growth
- Creep
- creep fatigue
- cutting forces
- degradation of protective layers
- dent resistance
- ductile irons
- Ductility
- dynamic compression strength
- EBSD
- EIS
- elastic moduli
- elevated temperature
- erosion corrosion
- extrusion failures
- failure analysis
- failure mechanism
- failure study
- faulty designs
- finite element analysis
- finite element modeling
- flow loop
- forward slip prediction
- fractography
- Fracture
- Fracture mechanics
- fracture mechanisms
- fracture plane
- furnace component failure
- G-phase
- GISSMO Model
- Grain Boundary
- hardfacings
- helix upper dispenser
- high temperature fatigue
- hot stamping
- HP-Mod
- hydrogen-assisted cracking
- impact toughness
- impingement
- inverse modeling
- isotropic metals
- iterative FEM Method
- linear Mohr–Coulomb criterion
- Low temperatures
- lubrication
- macroscopic strength criterion
- Mechanical properties
- metal components
- micro flexible rolling
- microhardness HV
- microstructure homogeneity
- modeling
- multilinear regression
- n/a
- Nanocrystalline Materials
- nitrocarburizing
- Numerical Simulation
- parametric accelerated life testing
- pipeline steel
- plastic deformation processing
- polynomial regression
- post-necking hardening
- potentiodynamic polarization
- press hardening
- quality assessment
- quality improvement
- reformer tubes
- refractory steels
- reliability design
- self-equalizing bearing
- sensitization
- Shape
- shear angle
- slow-rate machining
- smooth particle hydrodynamics
- softening
- SOHIC
- spinodal decomposition
- steam reforming
- strength
- strip marking method
- surface modification techniques
- surface treatment
- surface-cracking process
- temperature
- tensile deformation
- tensile stress
- tensile tests
- Texture
- thermal aging
- thermal distortion
- thermal-sprayed coatings
- thickness transition area
- Titanium alloy machining
- tribological properties
- W-30Cu
- wear
- wear scar
- yield strength