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Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications

Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications

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Micro electrical discharge machining (micro-EDM) is a thermo-electric and contactless process most suited for micro-manufacturing and high-precision machining, especially when difficult-to-cut materials, such as super alloys, composites, and electro conductive ceramics, are processed. Many industrial domains exploit this technology to fabricate highly demanding components, such as high-aspect-ratio micro holes for fuel injectors, high-precision molds, and biomedical parts.Moreover, the continuous trend towards miniaturization and high precision functional components boosted the development of control strategies and optimization methodologies specifically suited to address the challenges in micro- and nano-scale fabrication.This Special Issue showcases 12 research papers and a review article focusing on novel methodological developments on several aspects of micro electrical discharge machining: machinability studies of hard materials (TiNi shape memory alloys, Si3N4–TiN ceramic composite, ZrB2-based ceramics reinforced with SiC fibers and whiskers, tungsten-cemented carbide, Ti-6Al-4V alloy, duplex stainless steel, and cubic boron nitride), process optimization adopting different dielectrics or electrodes, characterization of mechanical performance of processed surface, process analysis, and optimization via discharge pulse-type discrimination, hybrid processes, fabrication of molds for inflatable soft microactuators, and implementation of low-cost desktop micro-EDM system.

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Keywords

  • 3D microstructure
  • advanced material
  • ceramic composite
  • composite 3D microelectrode
  • corrosion resistance
  • cubic boron nitride
  • cut-side micro-tool
  • desktop micro-electrical discharge machining (micro-EDM) system
  • diffusion bonding
  • drilling
  • DSS-2205 alloy
  • EDM
  • electric-discharge machining
  • electrical discharge machining (EDM)
  • electro-discharge treatment
  • electrochemical discharge machining
  • electrodischarge micromachining
  • foil queue microelectrode
  • Galinstan
  • Glass
  • laser machining
  • liquid-metal electrode
  • material processing
  • micro-EDM
  • micro-EDM milling
  • Micro-electro-discharge machining (μEDM)
  • micro-groove
  • micro-holes
  • microhardness
  • micromoulding
  • MRR
  • MWCNTs
  • n/a
  • PMEDM
  • pulse discrimination
  • silicon carbide fibers
  • silicon carbide whiskers
  • soft microrobotics
  • SR
  • step
  • step effect
  • surface characterization
  • surface integrity
  • Surface modification
  • surface wettability
  • tapered structure
  • Technology, engineering, agriculture
  • Technology: general issues
  • Ti-6Al-4V
  • TiC powder
  • TiNi shape memory alloy
  • Tungsten cemented carbide (WC-Co)
  • TWR
  • wear resistance
  • wire electrical discharge grinding (WEDG)
  • Zirconium Boride

Links

DOI: 10.3390/books978-3-0365-1932-6

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